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planetary reduction drive, that may supply a lot of speed reduction and torque in something and the earth carrier shaft drives at substantial speed, while the reduction issues from the sun gears. Ever-Electric power planetary drive supplys Large torque and with a concise structure. Product Range Ratio:5~1400. Torque:0.46~736kNm. Item Features.
The overall precision planetary reduction travel is employed for low-quickness and high-torque transmission equipment, and the motor, the inner combustion engine or other high-swiftness running power is meshed with the gears in the input shaft of the gear reduction travel to mesh the huge gears in the output shaft to achieve the reason for deceleration. Ordinary speed equipment reduction drive s may also have a lot of pairs of identical principle gears to achieve the desired deceleration impact, the ratio of the amount of teeth of the huge and small gears is the transmission ratio. The Precision planetary reduction travel is a power transmission mechanism that uses a gear velocity converter to decelerate the amount of revolutions of the engine to a desired number of revolutions and acquire a mechanism of a sizable torque.
Ever-Power Series planetary decrease drive (01~8) , in using for Series Port Gear, Mixer Planetary, of the guts section planetary gears allowing Planetary reduction drive, swing and track drive applications end up being accommodated through output plans. With units available in a large number of ratios, sizes, and components, Our planetary lowering drive can be utilized singly or in combo to meet nearly any reduction requirement.
The role of the gear reduction drive, An industrial planetary reduction drive was selected and installed in the industry machines, The net crankshaft torque on the speed of Planetary reduction travel (gearbox) of a pumping unit is pressure angle results in increased gear dedendum strength, along with the ability to withstand heavy shock loads. Compact, torque dense design. Modular, Lowering Ratio‎: ‎5:1 – 1400:1. and Regions of expertise include gear noise reduction, gear production sourcing, program … Wind strength speed of Planetary lowering drive planetary drives 10KW to at least one 1.5MW. The primary featurs are as followings:
Decrease the speed and improve the output torque concurrently. The torque productivity ratio is definitely multiplied by the motor output and the lowering ratio, but it ought to be mentioned that the ranked torque of the apparatus reduction drive cannot be exceeded.
The speed simultaneously reduces the inertia of the strain, and the reduced amount of the inertia may be the sq . of the reduction ratio. You can view that the overall motor has an inertia worth. Ever-Power planetary gear devices are divided into 21 basic organizations based on the torque and The wide range of outcome shafts and flanges simplifies the lowering stages.
Types of gear decrease drive : Planetary, spur and particular gearheads specifically designed for the brushless and brushed DC drives by Ever-Power. As well customized. with The initial toothed equipment (pinion) is mounted directly on the engine shaft. The bearing of the outcome shaft is usually manufactured from … Reduction ratio of 6:1 to 5752:1. Low noise level. Huge efficiency. General gear decrease drive has helical equipment reduction drive (including parallel shaft helical gear reduction drive , worm equipment reduction drive , bevel equipment reduction drive , etc.), planetary reduction travel , cycloid gear reduction drive , worm gear reduction travel , planetary friction type mechanical stepless velocity changer, etc.
Compact design for conserving space is available with collinear suggestions and output. Multiple lowering ratio is offered with combination of varied planetary reduction drive. Putting in some product range with installation flanges and reduction sleeves. All our Customers trust us as their preferred partner for gear and planetary travel engineering.
-Types of common equipment reduction drive, Based on the latest design and analysis technology, Hyosung Heavy Industrial sectors designs and manufactures equipment boxes for steel, power, cement, rubber. A new compact style of three-level differential cycloidal planetary gear drive based on the concept of the so-known as RV-of Planetary reduction travel is certainly proposed. Our planetary equipment, Wolfrom gear train, lowering gear, regulation …. priceless asset, as the end result shaft stops when power is trim to the drive, assembly will get a ring gear (16) and a sun equipment … Gear (28) is normally a flanged extension of sunshine equipment (12) which drives pinions (14).
The primary feature of the worm gear reduction drive is that it includes a reverse self-locking function and can have a big reduction ratio. The source shaft and the outcome shaft are not on the same axis, nor on a single plane. However, the quantity is normally large, the transmission efficiency isn’t high, and the reliability is not high.
Harmonic transmission of harmonic gear reduction drive can be the application of flexible deformation controllable elastic deformation to transmit motion and power, small volume, large precision, however the disadvantage is that versatile wheel life is limited, not impact tolerant, rigid and steel parts Relatively poor. The input speed can’t be too high.
Precision planetary reduction travel has the features of compact structure, small return clearance, high accuracy, long service existence and large rated output torque. But the price is a bit more expensive.
Inline and right angle execution up to 4 reduction stages, Ever-Power selection of mixer drives happen to be planetary gear systems modified to meet the operating requirements .
Planetary gear reduction drivePlanetary reduction drive
Planetary reduction servo drive may be the weight of the gear transmission device of Planetary reduction servo travel. In general, the weight of li yi’s mechanical and electric gear has a great relationship with its material and heat therapy hardness.For instance, at the same electricity, the weight of the carburized hardened gear will be about 1/3 of the weight of the tempered gear.Therefore, according to the structural attributes of Planetary reduction drive and the strain nature of gears, hardtooth surface gears ought to be extensively used.There are lots of heat treatment solutions to obtain gear with hard tooth surface, such as surface quenching, overall quenching, carburizing quenching, nitriding, etc., which should be selected according to the characteristics of Planetary lowering drive.
Chinese brand Planetary reduction servo drive used for Planetary reduction servo drive gear drive weight-loss ratio of input speed and output speed ratio.Number of units of planetary gears
directory
1 product advantages
2 product parameters
3 material and heat treatment
4 installation steps
5 surface hardening
Product advantage editor
It is compact structure, little return clearance, high accuracy, long service life, rated output torque can do a great deal.But it’s a little more expensive.Planetary reduction drive is normally found in limited space when the need for an increased torque, that’s, small volume large torque, and its own reliability and life are better than spur Planetary reduction travel.Spur Planetary reduction travel is utilized for low current consumption, low noise and high efficiency and low cost applications.Planetary reduction drive is characterized by small size, significant output torque, high transmission efficiency, provided that there are these requirements may be used
Product parameter editing
Full load efficiency: transmitting efficiency of of Planetary lowering drive under optimum load (result torque of fault prevent).
Working lifestyle: the cumulative working period of Planetary reduction drive by rated load and rated suggestions speed.
Rated torque: it’s the torque that the rated life allows for long term time.When the output quickness is 100 r/min, the life span of Planetary reduction travel is the average life, over and above this value, the average life of Planetary reduction drive will be reduced.Planetary reduction drive fails when the output torque exceeds twice.
Edit material and heat treatment
The weight of the Planetary reduction servo drive planetary gear transmission device is generally proportional to the weight of the apparatus, and the weight of the gear has a great relationship with the material and heat treatment hardness.For example, at the same electrical power, the fat of the carburized hardened gear will be about 1/3 of the fat of the tempered equipment.Therefore, according to the structural features of Planetary reduction drive and the strain nature of gears, hardtooth surface gears should be broadly used.There are various heat treatment solutions to obtain gear with hard tooth surface, such as surface quenching, overall quenching, carburizing quenching, nitriding, etc., which should be selected according to the characteristics of Planetary lowering drive.
In Planetary reduction drive family, the Planetary reduction travel using its small size, substantial transmission efficiency, wide reduction range, substantial precision many advantages, and is widely used in servo, stepping, dc and various other transmission systems.Its function is in the premise of ensuring precision transmission, mainly used to reduce the rotation swiftness and increase torque and decrease the load/motor rotational inertia ratio.So as to help nearly all users to create good usage of the Planetary reduction travel, this paper analyzes the causes of Planetary reduction travel and the drive electric motor shaft breaking, and introduces at length how exactly to properly install the Planetary reduction drive.
Right installation, use and maintenance of of Planetary reduction travel is an important website link to ensure the standard procedure of mechanical equipment.For this reason, when you install the Planetary reduction drive, please make certain to strictly follow the next installation related matters, thoroughly assemble and use.
The initial step is to verify whether the electric motor and Planetary reduction drive are intact before installation, and strictly check whether the size of every part connected with the engine and Planetary reduction drive matches, this is actually the size of the positioning boss, input shaft and Planetary reduction travel groove of the electric motor and matching tolerance.
The next step is to unscrew the screw on the outer dustproof hole of Planetary reduction drive flange, change the clamping ring of PCS system to align the side hole with the dustproof hole, insert the inner hexagon to tighten.From then on, take away the motor shaft keys.
Surface hardening editing
Common surface area quenching methods are high-frequency quenching (for small gears) and flame quenching (for huge gears).The top hardened layer is most effective when it features the bottom of the tooth root.The normal material for surface quenching is steel whose mass fraction of carbon is about 0.35%~0.5%. The hardness of tooth surface can reach 45~55HRC.
Connection method between of Planetary lowering drive and servo motor: holding mode – outcome shaft of servo motor extends into of Planetary lowering drive, servo motor and Planetary reduction travel are connected by flange. There exists a deformable hoop in Planetary lowering drive. By working the locking screw on Planetary lowering travel, the hoop can tighten the axis of the servo motor (the author includes a 0.75KW servo motor with this connection). So for this connection mode, servo motors do not need keyway (of lessons, keyway can also be, but ordering keyway servo motors requires Money and delivery period are longer yo @ @). Some sort of
Connecting mode of_of Planetary reduction drive and servo electric motor: Connecting through exterior coupling. This connection setting uses external coupling, so it needs servo electrical and keyway. Exterior coupling may also use adaptable coupling (flexible shaft) – delicate shaft drive electricity generally does not go beyond 5.5KW, speed may reach 20000 rpm. A kind of
In most cases, the servo motors without brakes and keyways will be the many used and the Ever-Power may be the largest. For this reason, to purchase the servo motors with brakes and keyways, the delivery period is longer, about 4 weeks.
Planetary reduction travel in the utilization of the process there will be some noise, the emergence of the noise, how exactly to deal with it?
The noise of Planetary reduction travel is mainly caused by the friction, vibration and collision of the transmission gears. How exactly to successfully reduce and decrease the noise to make it more based on the requirements of environmental proper protection is also an integral research topic in the home and abroad.Reducing the gear transmission sound of Planetary reduction drive has become an essential research topic in the market. Many scholars in the home and abroad regard the change of equipment tooth engagement stiffness in equipment transmission as the key factor of gear dynamic load, vibration and noises.By modifying the shape, the dynamic load and velocity fluctuation are minimized to reduce the noise.This method has proved to be more effective used.But with this technique, the process will need shape modification equipment, the majority of small factories often can not be implemented.
Planetary reduction drive can be a kind of of Planetary reduction travel, what is the transmission structure of planetary gear?Let’s have a look.
A planetary gear includes a sun wheel, a planetary steering wheel, and a gear band, wherein the planetary steering wheel is supported by a fixed axis of the planetary frame, allowing the planetary wheel to rotate on the supporting axis.The planetary wheel, the sun wheel and the apparatus ring are in regular meshing state.
Located in the guts of the planetary gear transmission mechanism may be the sun wheel, sunlight wheel and the planet wheel often engage, two external gear meshing rotation direction is normally opposite.Just as the sun is at the center of the solar program, the solar wheel is named for its location.Gear ring is the internal gear, it and the planet wheel often meshing, is the inner tooth and the outer gear meshing, the rotation direction between the two is the same.The quantity of planetary gear will depend on the design load of the Planetary reduction travel, usually 3 or 4, the more the number of bear the strain is greater.
The above is the Planetary reduction travel equipment transmission structure of the primary content.
Planetary speed of Planetary reduction drive is usually a kind of speed of Planetary reduction drive, then, the planetary speed of Planetary reduction drive in the process of using the cause of the shaft break what?Let’s have a look.
1. The wrong type selection causes insufficient outcome torque of the Planetary lowering drive.
Some users in the style selection, mistakenly given that the selected rated productivity torque Planetary reduction drive to meet up the work requirements could be, in fact, it isn’t, one is the rated productivity torque of the engine rated output torque situations deceleration ratio, the value obtained in principle ought to be less than the merchandise sample to supply similar Planetary reduction travel rated result torque.The other is to consider the overload capacity of the drive engine and the maximum operating torque required in practice.
2. In the process of acceleration and deceleration, the instantaneous torque borne by the result shaft of the Planetary reduction drive exceeds 2 times of its ranked output torque, and such acceleration and deceleration is too frequent, which will eventually make Planetary decrease drive break the shaft.
Theoretically, the maximum operating torque required simply by the user must be significantly less than two times the rated output torque of the Planetary reduction drive, especially in some applications must strictly comply with this criterion.This is simply not only to protect the Planetary reduction drive, but also to prevent the output shaft of Planetary reduction drive from being twisted off.The primary reason is that, when there is a problem in equipment installation, the output shaft of the Planetary reduction drive and its load are stuck, the overload capacity of the traveling motor will still make it constantly improve the output force, which may cause the force of the output bearing of the Planetary reduction travel to exceed its rated output torque two times and therefore twist the output shaft of the Planetary reduction drive.
Precision planetary reduction drive
Product Description:
There are two main types according to the output direction: straight type and proper angle type; Planetary gear systems are used to perform speed reduction due to significant torque. to predict equipment noise from a rear wheel drive automated transmission.
There are usually three types in line with the number of stages: one-stage deceleration (generally significantly less than 10:1), two-stage deceleration (generally higher than 10:1 and less than or add up to 100:1), and three-stage deceleration (significant reduction ratio is 100) :1, the overall division principle is higher than 100:1);
Based on the purpose: military and civilian;In line with the operating environment: typical environment, low temp environment, clean bedroom environment and vacuum environment;
Our speed of Planetary reduction travel planetary gear for heavy-duty applications, including; conveyers, cranes, crawlers, and excavators. With the Ever-Power mountain drive you get additional suprisingly low gears which permit you head out climb the many extreme torque Gears: 1:1 and 2.5:1 reduction gear ratio.
The initial step is to confirm whether the engine and Planetary reduction travel are in good condition before installation, and strictly check whether the size of each part linked with the electric motor and Planetary reduction travel is matched. Listed below are the size and matching tolerance of the positioning boss, insight shaft and Planetary reduction travel groove of the engine.
Step two 2: unscrew the screw on the outer dustproof hole of of Planetary decrease drive flange, modify the clamping band of PCS program to align the medial side hole with the dustproof hole, insert the interior hexagon to tighten.After that, remove the motor shaft keys.
The 3rd step is to hook up the motor with Planetary reduction travel naturally.The concentricity of the output shaft of Planetary reduction travel and the input shaft of the motor must be steady when connected, and the outer flange of both should be parallel.If the concentricity isn’t consistent, the electric motor shaft will be broken or of Planetary lowering drive gear wear.
In addition, in the installation, usually do not use hammer and other blows, prevent the axial force or radial force too much damage to the bearing or equipment.Make sure you tighten the mounting bolt before tightening the pressure bolt.Before installation, wipe apart the anti-corrosion oil of motor input shaft, positioning boss and connecting part of of Planetary reduction drive with gasoline or zinc-sodium water.Its purpose is to make sure tight connection and overall flexibility of operation, and prevent unnecessary wear and tear.
Before the motor and Planetary lowering drive are linked, the motor shaft keyway ought to be perpendicular to the tightening bolt.To make sure a uniform force, primary screw the unit installation bolts at virtually any diagonal position, but usually do not screw tight, then screw the unit installation bolts at the various other two diagonal positions, and lastly screw the four assembly bolts one at a time.Finally, tighten the force bolt.All tightening bolts will be fixed and checked by the torque plate hand in line with the indicated torque data.
Right installation between of Planetary reduction drive and mechanical apparatus is equivalent to correct installation between of Planetary reduction travel and drive electric motor.The main element is to ensure that the output shaft of Planetary reduction travel and the drive the main shaft concentricity.
servo engine of Planetary reduction travel Planetary reduction drive of Planetary reduction drive rated input increase to 18000 RPM (about of Planetary reduction drive itself size, the greater the speed of Planetary reduction travel, small the rated input speed) above, industrial-grade servo electric motor of Planetary reduction travel output torque is normally not more than 2000 nm, special significant torque servo engine of Planetary reduction drive can do more than 10000 nm. Working temp in 25 ℃ to 100 ℃ or so, by changing the grease can transform its working heat range.Planetary reduction travel: the primary transmission structure is definitely: planetary wheel, solar wheel, outer gear ring.Weighed against other reduction gear, servo engine reduction gear has large rigidity, high precision (one stage can achieve less than 1 point),(double stage can perform less than 3 things), high transmission performance (single stage in 95-99%), high torque/volume ratio, life maintenance free features.Because of these characteristics, servo motor of Planetary reduction drive is mainly installed in the stepper electric motor and servo motor or perhaps brushless engine, used to lessen the speed, increase the torque, matching inertia.Rated input speed of servo motor of Planetary reduction drive can are as long as 18000rpm(related to the size of Planetary reduction drive itself.