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Beverage Packing Machinery Helical Gear

  • involute
  • 20CrNiMoA
  • 15°
  • AGMA class 8
Category:
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Product Description

Gear Basic Data
Gear Tooth Shape involute
Gear Material 20CrNiMoA
Gear Process forging, carburizing, line cutting, tooth grinding
Pressure Angle 15°
Quality level AGMA Class 8
Gear Type Mn=3.35, Z=9, a=15°, β=45°, left-handed

Capabilities of Gear/Spline

Internal Gears and Internal Splines
MILLING SHAPING TOOTH GRINDING
Maximum O.D. 2500 mm 2500 mm 2500 mm
Minimum I.D. 650 mm 50 mm 100 mm
Maximum Face Width 500 mm 500 mm 500 mm
Maximum Diametral Pitch D.P. 1 D.P. 1 DP 0.5
Maximum Module 26 mm 26 mm 45 mm
AGMA Level/ DIN Level DIN Class 8 DIN Class 8 DIN Class 4
Tooth Surface Finishing Ra 3.2 Ra 3.2 Ra 0.6
Maximum Helix Angle ±22.5° ±22.5° ±45°
External Gears and External Splines
HOBBING MILLING TOOTH GRINDING
Maximum O.D. 1250 mm 2500 mm 2500 mm
Minimum O.D. 20 mm 200 mm 20 mm
Maximum Face Width 500 mm 500 mm 1480 mm
Maximum Diametral Pitch D.P. 1 D.P. 1 DP 0.5
Maximum Module 26 mm 26 mm 45 mm
AGMA Level/ DIN Level DIN Class 8 DIN Class 8 DIN Class 4
Tooth Surface Finishing Ra 3.2 Ra 3.2 Ra 0.6
Maximum Helix Angle ±45° ±45° ±45°

 

The helical gear is one of the main parts of the mechanical transmission system. Its tooth surface accuracy and meshing quality are the keys to ensuring the comprehensive performance of mechanical products, such as efficiency, noise, transmission accuracy, and service life. The helical gear tooth surface structure is complex, and its processing accuracy and meshing quality control have always been complex problems in gear manufacturing technology. Due to the geometric characteristics, meshing process, and gear cutting machine structure of the helical gear, the adjustment of the gating is the most complicated. At the same time, the processing tools, the parameter setting of the processing tool, loading deformation, and assembly errors will cause its meshing, bearing, and vibration. The change in performance makes the quality control of helical gears rugged in design and manufacture. And its particular purpose and excellent meshing performance have strict requirements on the geometric accuracy and meshing quality of the tooth surface. Therefore, improving the machining accuracy and weaving quality of the tooth surface of the helical gear has been the object of extensive attention and research by experts and scholars in various countries. It has become the equipment manufacturing industry's critical technology and ultimate goal.

Products Show

Our Service

Before Sales

1. Customer provides detailed drawings.
2. Evaluate the drawing, communicate the technical and quality questions, and then make quotations.
3. face-to-face communication the not settled questions.
4. Make-up PPAP files.
1.The customer does not provide a detailed drawing and asks for design cooperation for the gear part.
2. Evaluate the drawing, simulate the optimized design, detailed makeup drawing, and then make a quotation.
3. Makeup PPAP files.

In Process

1. Communicate detailed technical questions found during process makeup.
2. Make traceability marking.
3. Make and improve complete production flow and transportation packing plan.

After-Sales

1. Follow the product application condition.
2. For quality complaints, give feedback within 24 hours and submit an 8D report within 48 hours. If necessary, professional staff would be in the field on the customer side, communicating and solving the problem.
3. Continuously improve machining processes, enhance product quality, and shorten lead time.
4. Visit customers abroad every year, to get better cooperation in technical, quality and commercial aspects.

FAQ

Q: What should I do if I cannot identify the gear?

A: Please send us your damaged gear! We specialize in reverse engineering.

Q: Do you have a minimum order quantity?

A: Our minimum requirements depend on the parts ordered. Send us your drawings, pictures, sample gears, or specifications, and we will let you know the minimum requirements for the position.

Q: If there is no stock, how can HZPT Machinery provide such fast delivery?

A: Our unique manufacturing process, coupled with a large stock of tools, raw materials, and semi-finished products, allows us to complete orders in the shortest possible time.

Q: How to get the lowest price?

A: Increase the quantity. The more parts you order, the lower the price you get.

Q: Can I use other materials besides steel to manufacture rack and pinion?

A: The price of racks is not fixed. Generally, we need to quote according to the customer's required parameters such as material, tooth type, module, length, accuracy, style, spiral angle, and unique customization!

Q: How to get the lowest price?

A: Increase the quantity. The more parts you order, the lower the price you get.

Q: Is there a rack and pinion on your website in stock?

A: Everything we do is made to order. All parts on our website are pre-designed and will be manufactured when ordering, so you can request different sizes of end face widths, eyelets, wheels, etc.

Q: Can HZPT Machinery manufacture Gears that are not on this site?

A: Of course! We can provide custom gears with excellent delivery options as standard gears.

Q: Can HZPT Machinery manufacture metric gears?

A: Of course! We have the tools to manufacture any metric size.

industries we service

We promise will offer the best price by the high quality in china! We also accept special order about the products. If you are interested in our products. Please do not hesitate to let us know.We are pleased to give you the detailed information.We promise that our products would be safety and were in high quality and reasonable price. If you are interested in our products, please contact us asap.We are sincerely looking for your cooperation.

Most of our products are exported to Europe or Americas, both standard and nonstandard products available. We can produce as per your drawing or sample. Material can be standard or as per your special request. If you choose us, you choose reliable.

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pruduct quality report

Surface Treatment

Annealing, natural canonization, heat treatment, polishing, nickel plating, chrome plating, zinc plating,yellow passivization, gold passivization, satin, Black surface painted etc.product materials available

Processing Method

CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly

product finishing

 

product packages

FAQ

Q: Are you trading company or manufacturer ?
A: Our group consists in 3 factories and 2 abroad sales corporations.

Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: How long is your delivery time ? What is your terms of payment ?
A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization. For standard products, the payment is: 30% T/T in advance ,balance before shipment.

Q: What is the exact MOQ or price for your product ?
A: As an OEM company, we can provide and adapt our products to a wide range of needs.Thus, MOQ and price may greatly vary with size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ. Please contact us with all relevant details to get the most accurate quotation.

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