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Forging Spur Gear

Hot Forging SAE1045 Precision Steel Spur Gear.

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Products Performance is challenging to meet the requirements of transmission components withstanding cyclic loading and fatigue resistance in the long term. The traditional processing method of gears is made by forging blanks by hobbing, gear shaping, milling, planning, and other methods. This method has low material utilization, long processing time, high production cost, and has particular environmental pollution. The precision forging process can quickly produce high-quality gears, which solves many of the deficiencies of the traditional machining methods of gears and fully meets the requirements of gears against fatigue performance of long-term periodic loads during the transmission of power. Quantification and high intensity have produced a better impetus.

Forging is a method of machining mechanical parts or part blanks using a tool or die under the action of impact or pressure. Compared with other processing methods, the forging process has high productivity; the forged shape and dimensional stability are good and have the best comprehensive mechanical properties. The most significant advantages of forgings are high toughness, reasonable fiber structure, and small change in performance between pieces; the internal quality of forgings is related to the processing history and will not be exceeded by any metal processing technology.

Product Description

Model   Number M6,M8,M12,M16,M20,M25,M32   and etc.
Material Brass,   C45 steel, Stainless steel, Copper, POM, Aluminum, Alloy, and so on
Surface   treatment Zinc-plated, Nickel plated, Passivation, Oxidation, Anodization,    Geomet, Dacromet, Black Oxide, Phosphatizing, Powder Coating, and   Electrophoresis.
Standard ISO,   DIN, ANSI, JIS, BS and Non-standard.
Precision DIN6,DIN7,DIN8,DIN9.
Teeth   treatment Hardened, Milled, or Ground
Tolerance 0.001mm-0.01mm-0.1mm
Finish shot/sandblast, heat treatment, annealing, tempering, polishing, anodizing, zinc-plated
Items   packing Plastic   bag+Cartons Or Wooden Packing
Payment   terms T/T,   L/C
Production   lead time 20    business days for sample,25 days for the bulk
Samples Sample price range from $2 to $100.   sample express request paid by clients
Application 1.   Automatic controlling machine   2. Semi-conductor industry   3. General industry machinery   4. Medical equipment   5. Solar energy equipment   6. Machine tool   7. Parking system   8. High-speed rail and aviation transportation equipment, etc.

 

Manufacturing Technology. There are many types of forging. Gear precision forging technology is one; the gear is called developing spur gear. Precision forging refers to gears whose teeth are directly obtained from the blank through precision forging. The tooth surface does not require cutting or only a small amount of finishing. Compared with the traditional cutting process, the gear precision forging process has the following characteristics:

1, Precision forging makes the fiber structure of metal materials uniformly and continuously distributed along with the tooth shape, refined grains and microstructures, and a few micro-defects. Therefore, the performance of precision forged gears is superior, and the bending strength, contact fatigue strength, and impact resistance of the teeth are significantly higher than cutting. Gear.

2, Improved production efficiency and material utilization. Through precision forging, the precision of the gear can reach the precision tolerance standard, and no or only a small amount of subsequent finishing is required. That is, it can be heat-treated or directly put into use, with high productivity and material utilization.

3, The precision-forged gear reduces the deformation of the tooth profile during heat treatment, improves the wear resistance of the teeth and the smoothness of the gear meshing, and improves the service life of the gear.

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FAQ

Q: How to get the lowest price?

A: Increase the quantity. The more parts you order, the lower the price you get.

Q: What is the price of the sample?

A: The customer shall pay the sample fee and freight. After the sample is confirmed, we will refund the sample fee to the customer.

Q: When we send the inquiry, how long will you reply?

A: We usually quote within 12 hours after receiving your inquiry. If you are very urgent, please call me, except on national holidays.

Q: When we send the inquiry, how long will you reply?

A: We usually quote within 12 hours after receiving your inquiry. If you are very urgent, please call me, except on national holidays.

Q: Can HZPT gear rack Machinery manufacture Gears not on this site?

A: Of course! We can provide custom gears with the same excellent delivery options as standard gears

industries we service

We promise will offer the best price by the high quality in china! We also accept special order about the products. If you are interested in our products. Please do not hesitate to let us know.We are pleased to give you the detailed information.We promise that our products would be safety and were in high quality and reasonable price. If you are interested in our products, please contact us asap.We are sincerely looking for your cooperation.

Most of our products are exported to Europe or Americas, both standard and nonstandard products available. We can produce as per your drawing or sample. Material can be standard or as per your special request. If you choose us, you choose reliable.

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Surface Treatment

Annealing, natural canonization, heat treatment, polishing, nickel plating, chrome plating, zinc plating,yellow passivization, gold passivization, satin, Black surface painted etc.product materials available

Processing Method

CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly

product finishing

 

product packages

FAQ

Q: Are you trading company or manufacturer ?
A: Our group consists in 3 factories and 2 abroad sales corporations.

Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: How long is your delivery time ? What is your terms of payment ?
A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization. For standard products, the payment is: 30% T/T in advance ,balance before shipment.

Q: What is the exact MOQ or price for your product ?
A: As an OEM company, we can provide and adapt our products to a wide range of needs.Thus, MOQ and price may greatly vary with size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ. Please contact us with all relevant details to get the most accurate quotation.

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