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BPGA Series High Precision Low Backlash Planetary Gearbox (Planetary Gear Reducer)

The BPGA series low backlash planetary gearbox is a type of gearbox used in various mechanical applications to reduce the speed of a motor while increasing its torque output. The “BPGA” in the name stands for “Backlash-Reduced Planetary Gearbox-A,” which describes its design and function. This type of planetary gearbox is known for its low backlash, which is the amount of play or clearance between the gears. Low backlash is important for applications that require accurate positioning or precise motion control, such as robotics, automation, and machine tools.

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BPGA Series High Precision Low Backlash Planetary Gearbox (Planetary Gear Reducer)

The BPGA series low backlash planetary gearbox is a type of gearbox used in various mechanical applications to reduce the speed of a motor while increasing its torque output. The "BPGA" in the name stands for "Backlash-Reduced Planetary Gearbox-A," which describes its design and function. This type of planetary gearbox is known for its low backlash, which is the amount of play or clearance between the gears. Low backlash is important for applications that require accurate positioning or precise motion control, such as robotics, automation, and machine tools.

The BPGA series low backlash planetary gearbox is designed with a planetary gear system, which consists of a sun gear, planet gears, and a ring gear. This system provides high torque capacity and efficiency, as well as a low backlash, due to the way the gears mesh together. The BPGA series low backlash planetary gearbox is available in various sizes and ratios, making it suitable for a wide range of applications. It is commonly used in industries such as aerospace, medical, and manufacturing, where precision and reliability are critical.

BPGA Series High Precision Low Backlash Planetary Gearbox BPGA Series Low Backlash Planetary Gearbox

▍BPGA Series Low Backlash Planetary Gearbox Model:

BPGA Series Model No.: BPGA040, BPGA060, BPGA080, BPGA120, BPGA160
7 Sices
40mm-160mm
Output Torque
9N.m-423N.m
Ratio
1-stage
3/4/5/7/8/9/10
2-stages
12/15/20/25/35/40/50/70/100
Backlash
1-stage
≤6,≤8 arcmin
2-stages
  ≤8,≤10 arcmin

▍BPGA Series Low Backlash Planetary Gearbox Components:

The BPGA series low backlash planetary gearbox consists of several components which work together to provide accurate and reliable motion control. These components include:

Sun Gear: The central gear in the planetary gear system that transmits power from the input shaft.

Planet Gears: Small gears that engage with the sun gear and the ring gear. These gears rotate around the sun gear and transmit power to the output shaft.

Ring Gear: The outer gear that meshes with the planet gears. It provides the output torque and rotational speed.

Carrier: The component that holds the planet gears in place and allows them to rotate around the sun gear.

Input Shaft: The shaft that connects to the motor or other power source and transmits power to the sun gear.

Output Shaft: The shaft that connects to the load and transmits power from the ring gear.

Bearings: Components that support the rotating shafts and reduce friction.

Housing: The outer casing that encloses the gears and protects them from external contaminants.

In addition to these components, the BPGA series low backlash planetary gearbox may also include seals, lubrication systems, and other features depending on the specific design and application requirements.

▍BPGA Series Low Backlash Planetary Gearbox Outline Dimension:

▍Single Stage Planetary Gearbox (Ratio i=3~10)

BPGA Series Single Stage Planetary Gearbox Outline Dimension BPGA Series Single Stage Planetary Gearbox Outline Dimension

▍Two Stage Planetary Gearbox (Ratio i=12~100)

BPGA Series Two Stage Planetary Gearbox Outline Dimension BPGA Series Two Stage Planetary Gearbox Outline Dimension

▍BPGA Series Low Backlash Planetary Gearbox Advantages:

The BPGA series low backlash planetary gearbox is a high-performance, precision planetary gear reducer that offers a number of advantages over other types of gearboxes. These advantages include:

1. High precision: The BPGA series low backlash planetary gearbox features a low backlash design that results in high precision output. This is achieved by using precision-machined gears and bearings, as well as a tight tolerance assembly process. The low backlash design also reduces vibration and noise, resulting in a smoother and quieter operation.

2. High efficiency: The BPGA series low backlash planetary gearbox is highly efficient, with a transmission efficiency of up to 98%. This is achieved by using high-quality materials and components, as well as a well-designed gear train. The high efficiency of the BPGA series gearbox translates into lower operating costs, as less power is lost to heat.

3. Compact size: The BPGA series low backlash planetary gearbox is compact and lightweight, making it easy to install and maintain. The compact size of the BPGA series gearbox makes it ideal for applications where space is limited. The lightweight design also makes it easy to transport and install.

4. Wide range of applications: The BPGA series low backlash planetary gearbox is suitable for a wide range of applications, including machine tools, robotics, material handling, and automation. The high precision, high efficiency, and compact size of the BPGA series gearbox make it an ideal choice for a variety of applications.

BPGA Series Low Backlash Planetary Gearbox Advantages

▍BPGA Series Planetary Gearbox Reduction Ratio Design: 

The reduction ratio of a planetary gearbox is determined by the number of teeth on the sun gear, planet gears, and ring gear. In the case of the BPGA series planetary gearbox, the planetary gearbox reduction ratio is designed by selecting the appropriate combination of sun gear, planet gear, and ring gear.

The BPGA series planetary gearbox offers different reduction ratios by varying the number of teeth on each of these components. For example, a higher reduction ratio can be achieved by increasing the number of teeth on the ring gear or decreasing the number of teeth on the sun gear. A lower reduction ratio can be achieved by decreasing the number of teeth on the ring gear or increasing the number of teeth on the sun gear.

The design of the BPGA series high precision planetary gearbox also incorporates several other features that contribute to its low backlash and high precision. These features include a two-stage reduction design, which allows for precise gear meshing and reduces the overall size of the planetary gearbox, as well as a preloaded output bearing that ensures minimal axial and radial play in the output shaft.

Overall, the BPGA series planetary gearbox is designed to provide high-precision motion control in a compact and efficient package, with a reduction ratio that is customized to meet the specific needs of each application.

▍We Also Provide Other Planetary Gearbox Types:

Other Planetary Gearbox ProductsOther Related Worm Gearbox Products

▍BPGA Series Low Backlash Planetary Gearbox for Servo Motor

BPGA Series Low Backlash Planetary Gearbox for Servo Motor BPGA Series Low Backlash Planetary Gearbox for Servo Motor BPGA Series Low Backlash Planetary Gearbox for Servo Motor

▍BPGA Series Planetary Gearbox Installation Precautions:

Proper installation of the BPGA series low backlash planetary gearbox is important to ensure its optimal performance and lifespan. Here are some precautions to keep in mind when installing the gearbox:

Proper mounting: The planetary gearbox should be mounted securely to the machine frame using the designated mounting holes. The mounting surface should be flat and free of any debris that could cause misalignment or damage to the gearbox.

Lubrication: The planetary gearbox should be properly lubricated according to the manufacturer’s recommendations. Insufficient lubrication can cause premature wear and damage to the gearbox.

Alignment: The planetary gearbox should be properly aligned with the input and output shafts of the machine to ensure smooth and efficient power transmission. Misalignment can cause increased vibration and noise, as well as premature wear on the gearbox components.

Torque values: The bolts used to mount the planetary gearbox should be tightened to the recommended torque values provided by the manufacturer. Over-tightening can damage the gearbox, while under-tightening can cause the gearbox to become loose and lead to misalignment.

Environmental considerations: The planetary gearbox should be installed in an environment that is free of dust, moisture, and other contaminants that could affect its performance. Extreme temperatures or exposure to corrosive substances should also be avoided.

▍Low Backlash Planetary Gearbox Manufacturers

HZPT Mechanical & Electrical Co., Ltd. is a professional manufacturer of planetary gearbox and electric motors. The factory covers an area of 20,000 square meters, the building area of 30,000 square meters, and the total number of staff is more than 200. We have passed the ISO9001:2015 international quality management system standard certificate, CCC national compulsory product certificate, and CE certificate. We have developed advanced management software such as ERP to keep pace with international standards. In order to serve customers better, the company actively cooperates with colleges and universities to develop new products and improve existing products.

High Precision Planetary Gearbox Manufacturers

FAQ

Q1: What is a low backlash planetary gearbox?
A: A low backlash planetary gearbox is a type of gearbox that is designed to minimize the amount of mechanical play, or "backlash," between the gears. This type of gearbox is commonly used in applications that require precise positioning, such as robotics, CNC machines, and other industrial machinery.

Q2: How does a low backlash planetary gearbox work?
A: A low backlash planetary gearbox works by using a system of gears and bearings to transmit torque from the input shaft to the output shaft. The gears are arranged in a planetary configuration, with a central "sun" gear surrounded by several "planet" gears and an outer "ring" gear. As the sun gear rotates, it causes the planet gears to orbit around it, which in turn drives the outer ring gear and the output shaft.

Q3: What are the benefits of using a low backlash planetary gearbox?
A: The main benefit of using a low backlash planetary gearbox is that it provides precise and accurate motion control. By minimizing the amount of mechanical play between the gears, a low backlash gearbox can ensure that the output shaft moves exactly as intended, with minimal error or deviation. This can be especially important in applications that require high precision, such as robotics, automation, and manufacturing.

Q4: What are some common applications for low backlash planetary gearboxes?
A: Low backlash planetary gearboxes are commonly used in a variety of industrial and commercial applications, including robotics, CNC machines, machine tools, printing presses, packaging equipment, and more. They are also used in aerospace and defense applications, such as satellite positioning systems and missile guidance systems.

Q5: How do I choose the right low backlash planetary gearbox for my application?
A: Choosing the right low backlash planetary gearbox depends on a variety of factors, including the torque requirements of your application, the speed and accuracy requirements, the size and weight constraints, and more. It's important to consult with a qualified gearbox supplier or engineer to determine the best gearbox for your specific needs.

Q6: How do I maintain a low backlash planetary gearbox?
A: Proper maintenance is essential for ensuring the long-term performance and reliability of a low backlash planetary gearbox. This may include regular cleaning and lubrication, as well as periodic inspections and repairs as needed. It's important to follow the manufacturer's recommended maintenance schedule and procedures and to address any issues or concerns promptly to prevent further damage or wear.

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