+86 13083988828

hzpt@hzpt.com

Choose Language:
Get In Touch

hzpt@hzpt.com

Shaft Mounted Gearbox

Proven Solutions for Mining & Quarry

What is a Shaft Mounted Gearbox?

Shaft mounted gearboxes are fitted with electric motors, making them work faster than before. While manufacturing this shaft mounted gearbox, we are driven by high-quality raw materials and complicated technology. The shaft mounted speed reducer gearbox is facilitated with metallic double-lip oil seals. These help block out the dirt from the outside. All gear units are tested for gear cracks, noise, and leaks for a trouble-free operation. The gear units have an advanced tooth design to give a higher power-to-weight ratio for the same size gearbox.

We manufacture the shaft mounted gearbox per the set international quality standards, which offers you speed reduction by directly mounting it onto the drive shaft. These proposed shaft mounted gearboxes are straightforward to install and remove. We mainly provide the following three types of shaft mounted gearboxes.

Types of Shaft Mounted Gearbox

DXG-ATA Series Shaft Mounted Gearbox
ATA (DXG) Series Shaft Mounted Gearbox
SMR Series Shaft Mounted Gearbox
SMR (TXT/SMRY) Series Shaft Mounted Gearbox
ZJY Series Shaft Mounted Gearbox
ZJY Series Shaft Mounted Gearbox

ATA (DXG) Series Shaft Mounted Gearbox Models List:

1 Stage: ATA30, ATA35, ATA40, ATA45, ATA50, ATA60, ATA70, ATA80, ATA100, ATA125
2 Stage: ATA35D, ATA40D, ATA45D, ATA50D, ATA60D, ATA70D, ATA80D, ATA100D, ATA125D

Models Output Bore Dia. Maximum Torque Nominal Ratio(i)
ATA30 30mm 180Nm 5
7
10
12.5
15
20
25
31
ATA35 35mm 420Nm
ATA40 40mm/45mm 950Nm
ATA45 45mm/50mm/55mm 1400Nm
ATA50 50mm/55mm/60mm 2300Nm
ATA60 60mm/70mm 3600Nm
ATA70 70mm/85mm 5100Nm
ATA80 80mm/100mm 7000Nm
ATA100 100mm/125mm 11000Nm
ATA125 125mm/135mm 17000Nm

ATA (DXG) Series Shaft Mounted Gearbox Options:

LO:  Unless the customer has special requirements, the gearbox will not be oiled when leaving the factory. The oil quantity shall be determined according to the installation method specified when ordering.
N: Must rotate in counterclockwise
S: Must rotate in clockwise
Mounting orientation(type): A, B, C, D, VA, VB
Rotation direction: L—Rotation with positive and negative direction
N—With backstop, it makes rotation in counterclockwise that facing to the input shaft
S—With backstop, it makes rotation in clockwise that facing to the input shaft
Gear ratio:  5, 10-31
Dimensions of output hollow shaft: Φ30，Φ35，Φ40，Φ40，Φ50，Φ55，Φ60，Φ70，Φ80，Φ85，Φ100，Φ125，Φ135
Transmission stage： D—second stage transmission, it will be single stage transmission if without letter “D” behind the frame
Model number:  30  35  40  45  50  60  70  80  100  125

ATA (DXG) Series Shaft Mounted Gearbox Applications:

Perfect for the machinery and equipment of the following industries:
(1) Conveyor & Material handling
(2) Mining & Quarry
(3) Crusher & Cement
(4) Automatic production line & Mixer
(5)Transport & Packaging
(6) Food machine & Beverage
(7) Construction & Metal processing
(8) Plastic & Chemical industry

ATA(DXG) Series Shaft Mounted Gearbox Applications

SMR (TXT/SMRY) Series Shaft Mounted Gearbox Model List:

Models Output Shaft Bore Max. Torque* Nominal Ratio
Standard Optional
SMR-B 30mm 40mm 277N.m 5
13
20
SMR-C 40mm 50mm 468N.m
SMR-D 50mm 55mm 783N.m
SMR-E 55mm 65mm 1194N.m
SMR-F 65mm 75mm 1881N.m
SMR-G 75mm 85mm 2970N.m
SMR-H 85mm 100mm 4680N.m
SMR-J 100mm 120mm 7449N.m

*Max. Torque for output speed 100RPM

SMR (TXT/SMRY) Series Shaft Mounted Gearbox Specification:

1. Shaft out hollow shaft The optional hollow shaft diameter of standard shaft is suitable for the size of SO standard shaft diameter.
2. High precision gear Computer designed helical gear shaft, high-strength alloy steel materials, carburizing and quenching, gear grinding process (part of the middle gear shaft shaving process), involute profile modification, in line with SO1328-1997 standard, each gear transmission efficiency as high as 98%, stable transmission, low noise.
3. High strength box The box is precision cast with high-strength cast iron, with excellent shock absorption and impact mitigation capability. The bearing aperture is precision machined, and the locating pin is accurately positioned to ensure the smooth engagement of the gear.
4. High strength alloy steel The input gear shaft is made of high-strength alloy steel, hardened, bearing gear, oil seal gear and input shaft excircle precision grinding, which can withstand the maximum radial load and torque. Long input keyway design, can withstand large impact, fully in line with SO standards.
5. Additional box support angle (excluding H and J) Support the torque arm bolts to prevent the bolts from being too tight and damaging the box. The installation position of the control standard torque arm is within the recommended range.
6. Backstop Optional accessories are used when the reducer cannot reverse (only used for 13:1 and 20:1 reducers, not recommended for 5:1 reducers).
7. Bearing and oil seal All bearings meet the SO standard, and the oil seal is even skeleton double lip oil seal.
8. Rubber oil cover Seal the middle gear shaft hole with a rubber sealing cap, with the standard hole size of SO.
9. Torque arm accessories Use the torque arm to install and adjust the spatial position of the reducer and the tightness of the belt.

SMR (TXT/SMRY) Series Shaft Mounted Gearbox Applications:

Conveyors in Mine, Quarry, Gravel Transport, Baggage & Bulk Handling, Animal Feeding, etc.

SMR (TXTSMRY) Series Shaft Mounted Gearbox Applications

ZJY Series Shaft Mounted Gearbox Model List:

ZJY series shaft mounted gearboxes are installed directly on the power input shaft of the supporting host, omitting the connection accessories and reducer installation platform between them. They are suitable for mechanical transmission of bucket elevators, belt conveyors, scraper conveyors and other equipment, and can also be matched with other hosts with such installation requirements.

Model: ZJY106, ZJY125, ZJY150, ZJY180, ZJY212, ZJY250, ZJY300
 

Models Output Shaft Bore Input Power Max. Torque Ratio Weight
ZJY106 45mm 2.3kW~12kW 750N.m 10, 11.2, 12.5, 14, 16, 18, 20, 22.4, 25 27kg
ZJY125 55mm 3.8kW~19kW 1250N.m 40kg
ZJY150 60mm 7.1kW~33kW 2120N.m 67kg
ZJY180 70mm 11kW~56kW 3550N.m 110kg
ZJY212 85mm 19kW~92kW 6000N.m 173kg
ZJY250 100mm 32kW~157kW 10000N.m 250kg
ZJY300 120mm 46kW~225kW 14720N.m 380kg

ZJY Series Shaft Mounted Gearbox Model Symbol Meaning:

Take ZJY 106-20-L(N.S) as an example:
ZJY: hard teeth surface shaft assembly decelerator
106：low-speed class center distance 106mm
20：norminal drive ratio i=20
L(N.S): anticlockwise rotation（output shaft rotation direction code, N means twoway, S means clockwise）

ZJY Series Shaft Mounted Gearbox Applications:

Belt Conveyors, Scraper Conveyors, Bucket Elevators

ZJY Series Shaft Mounted Gearbox Applications

Features of ZJY Series Shaft Mounted Gearbox:

1. High strength of gearbox, gears, and shafts, sturdy and durable
2. Bi-directional rotation(Clockwise or Counterclockwise) is available for output shaft. Unidirectional rotation, if equipped with the backstop to prevent back driving
3. Widely used in conveyors

Shaft Mounted Gearbox for Sale