Textile Fabric Direct Cl Flexo Press Printing Machine

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The Textile Fabric Direct Cl Flexo Press is a printing machine specifically designed for printing on textile fabrics using the flexographic printing process.

EVER-POWER promotes ClNOVA, New Generation Cl Flexo Press, which conforms to the market demand for "Intelligence, High-speed, Stability, Convenience" and the coming environmental trend. CINOVA is the flagship product that EVER-POWER applies aerospace precision manufacturing technology in manufacturing fields for professional printing equipment. The series CINOVA-P and CINOVA-F Cl Flexo Press are, respectively, for paper printing and flexible packaging, and they meet the requests for different jobs in middle-end printing.

Features:

  1. Flexographic Printing: The Textile Fabric Direct Cl Flexo Press utilizes the flexographic printing method. This technique involves using flexible relief plates to transfer ink onto the fabric surface, allowing for precise and high-quality printing results.
  2. Direct Printing: The press is capable of directly printing on textile fabrics without the need for additional transfer steps. This direct printing feature enhances efficiency and reduces production time.
  3. Versatility: The Textile Fabric Direct Cl Flexo Press is versatile and can be used for printing on various types of textile fabrics, including natural fibers like cotton, synthetic fabrics like polyester, and blended fabrics.
  4. High-Speed Printing: The press is designed for high-speed printing, enabling efficient production and meeting the demands of large-scale textile printing projects.
  5. Color Registration System: It is equipped with a color registration system that ensures accurate alignment and registration of multiple colors during the printing process. This system helps achieve precise and vibrant color patterns on the fabric.
  6. Drying System: The press includes a drying system that rapidly dries the printed fabric, allowing for quick turnaround times and efficient production.
Substrate Nylon, Cotton cloth, Mixing textile
Printing width 1500??2600mm
Colors 6??8
Printing repeat perimeter 370??880mm
Mechanical?speed 200m/min
Unwind/rewind dia Max.??1500mm
Drying method LED-UV,Gas,Steam,Hot?oil,?Electrical heating,etc
Applications Textile fabrics

Main Configuration

  • SIEMENS control and servo drive system
  • Cantilever structure for anilox sleeve and print sleeve
  • Central drum with constant temperature control system
  • Closed chamber doctor blade, reliable and easy for change
  • Non-stop roll change
  • Job management system
  • Easy operation pre-register system
  • Pressure servo control and pre-adjustment system
  • Adjustable drying system
  • Ink control and auto wash system
  • System fault monitoring system
  • Remote diagnosis and maintenance system

Application

The Textile Fabric Direct Cl Flexo Press has various applications in the textile industry for printing patterns, designs, and graphics on fabric materials.

Textile Fabric Direct Cl Flexo Press

Efficient printing and effective improvement of production efficiency

CINOVA, as the new generation Cl Flexo Press from EVER-POWER, integrates the printing equipment with aerospace precision manufacturing technology. ClNOVA stands for high-level Cl Flexo press, featuring high production efficiency, user- friendly operation, smart production, energy-saving emission reduction, eco-printing, and others. Meanwhile, CINOVA is fully automatic and minimizes the order change time and energy consumption.

  • One Key Setup

Using pressure pre-set and pre-register, the setup time has been reduced from 25 to 4 minutes, shortening the preparation time and effectively lowering the cost.

Textile Fabric Direct Cl Flexo Press

  • Effectively save replacement and adjustment time.High-efficiency automatic splicing unit

Textile Fabric Direct Cl Flexo Press

The previous splicing unit requires the specially- assigned operator to watch over the splicing process and relies heavily on the professional skill of the operator. The improved splicing unit can complete the fully automatic rewinding and unwinding process only by inputting the web diameter and the length. This will minimize the reliance on the operator, improve production efficiency, and save time and cost.

Technical advantages

Using the internet and Al technology, EVER-POWER always strives for intelligent production. CINOVA adopts multiple intelligent devices with a smart system, which helps factories improve production efficiency and reduce labor and running costs.

Intelligent printing control

  • Intelligence system for error proofing and error correction

The function is intended to prevent the machine from damage caused by human errors. The Drive Motor Torque Protection function enables the machine to stop if the torque increases abnormally, thus avoiding damage to the plate. The Tolerance Protection function allows the device to control if position tolerance exceeds 3mm at both ends of the roller, thus preventing damage to the sleeve and mandrel.

Textile Fabric Direct Cl Flexo Press

  • Automatic pressure compensation

The function adjusts the print pressure automatically when machine speed changes, thus avoiding the register tolerance and color difference caused by pressure changes.The function helps the machine stable print when the machine speed changes.

Textile Fabric Direct Cl Flexo Press

  • Printing length measuring

The system will measure the print length in real time and send the feedback tension system. The system will automatically adjust to ensure variable print length, thus reducing the defect rate.

  • Solvent concentration real time monitoring

The function monitors solvent concentration at the print unit and main heating oven. When solvent concentration increases to a certain limit, the system will trigger an alarm and adjust the air speed discharged to the exhaust pipe.

Textile Fabric Direct Cl Flexo Press

  • Drive motor torque self-adaption

The function is intended to optimize unstable register precision caused by changing to a bigger printing plate or long-running machine. Using one-key motor optimization, the system automatically identifies the control parameters and enables the print roller motor to run stably.

  • Speed self-adaption control system

By comparing the torque??value and adjusting the anilox??motor speed, the system will reduce the torque difference and eliminate the ink bar caused by a bit of heavy pressure printing.

  • Print unit constant temperature Control system

With a unique structure and circulating cooling system, the print mandrel is protected from heat, which may cause the print dot to expand and the plate to dry. This enables the print mandrel to vary in temperature and enhances the plate service life, thus improving the printing quality and the rate of finished products.

  • Job?memory?&one-key?retrieval

The function is intended for storing technical parameters for 99 jobs. The function enables the history job parameters to be retrieved easily. The print decks can move to a set position and start printing without further setting. When the machine stops, the last position of the print sleeve will be memorized. When the engine starts again, it will work from the same position.

EVER-POWER has developed an LED-UV drying system to meet the client's unique requirements.LED-UV drying system is the twice UV drying process. Firstly, the surface

drying stage, ultraviolet light and ink react; secondly, in the re-dying stage, the acidic substances produced in the first stage react with the unreacted ink to achieve a complete drying effect.LED-UV drying systems have an advantage over traditional heating methods regarding energy consumption, pollution control, and heating safety. With the ability to solidify at low temperatures, the system especially applies to heat-sensitive material, plastic film, and bills.

High?efficient?solidify Instant?drying
High?print?quality Solvent-based ink with a high content of pigment. Display colorful print effect
High?efficient?print Pre-heating is not required. Instant drying when the print starts. Start or stop at any time
Eco-friendly?drying Using long-wave ultraviolet (wave 380nm), it will not produce Ozone and bring no harm to the factory and the environment.
Iow?running?cos Sealed in epoxy resin, LED-UV is durable. The UV solidifying lamp has a longer service life,not influenced by on/off time and working time. This will reduce the maintenance cost.
Low?energy consumption Compared with mercury lamps, the LED-UV lamp consumes power only when drying. It is a low-energy consumption drying method.

Major ancillary accessories

Textile Fabric Direct Cl Flexo Press

EVER-POWER Company is based on transforming and applying aerospace optoelectromechanical technology, relying on precision machining and manufacturing capabilities. It is committed to the research and development of printing and packaging equipment, precision coating equipment, and special electromechanical equipment. Its main products include printing equipment, precision coating equipment, new energy and new material production lines, water treatment film material complete production lines, decorative material complete production lines, intelligent production lines, and precision machining business.
EVER-POWER has a core technology group including tension system coupling modeling and decoupling control technology, equipment intelligent control technology, precision coating composite technology, high-speed and high-definition printing technology, coating curing and solvent residue control technology, and multi-material adaptive winding technology. We have obtained more than 239 national patents, more than 10 national high-tech achievement awards, won the National Science and Technology Progress Award, and been approved as one of the first batch of national key "specialized, refined, unique, and new" little giants. EVER-POWER has passed ISO9001:2015 international quality system certification, SGS certification, and EU CE safety certification, and has a complete after-sales service system.

Additional information

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