Worm Reducer-Replacement of Fenner Series C Helical Worm Gearbox Shaft Mounted Reducer-with Flange Double/Triple Reduction 870

Introduction

The Worm Reducer-Replacement of Fenner Series C Helical Worm Gearbox Shaft Mounted Reducer-with Flange Double/Triple Reduction 870 is a highly efficient and energy-saving direct-drive worm reducer with multiple mounting options. It is interchangeable with leading market competitors in terms of size and can accept standard IEC motors without modification. Its modern design technology and high-quality components make the C series helical worm gear reducer more cost-effective than any other gearbox in terms of lowest cost/Nm.

Our company offers a replacement for the Fenner brand helical worm gearbox that is of high quality and competitively priced. However, we would like to emphasize that our products are replacement parts and not original equipment manufacturer parts. If you require original equipment manufacturer parts, please contact the original supplier for purchase.

Features

• Drive power up to 45kW
• Transmission ratio from 8:1 to 16,000:1, with the highest torque of 10,000Nm
• 8 specifications available
• Hole diameter range from 20mm to 90mm
• Highly efficient and energy-saving direct drive device with efficient gear transmission, saving energy and operating costs
• Can be interchanged in size with products from other manufacturers
• Innovative motor adapter with standard IEC interface
• Oil-free sealed reducer prevents oil leakage during motor disassembly
• Multiple mounting options, such as base, flange or shaft mounting

Transmission Ratio

The Worm Reducer-Replacement of Fenner Series C Helical Worm Gearbox Shaft Mounted Reducer-with Flange Double/Triple Reduction 870 has a transmission ratio from 8:1 to 16,000:1, which makes it suitable for various industrial applications.

Size Interchangeability

The Worm Reducer-Replacement of Fenner Series C Helical Worm Gearbox Shaft Mounted Reducer-with Flange Double/Triple Reduction 870 can be interchanged in size with products from other manufacturers, making it a versatile option for industrial applications.

Motor Adapter

The innovative motor adapter with standard IEC interface allows for easy installation and replacement of motors, resulting in reduced downtime and maintenance costs.

Oil-Free Sealed Reducer

The oil-free sealed reducer prevents oil leakage during motor disassembly, making it a suitable option for industrial applications that require frequent motor maintenance.

Mounting Options

The Worm Reducer-Replacement of Fenner Series C Helical Worm Gearbox Shaft Mounted Reducer-with Flange Double/Triple Reduction 870 has multiple mounting options, such as base, flange or shaft mounting, which makes it versatile for various industrial applications.

Applications

• Food industry: conveyors, mixers, and packaging equipment
• Automotive industry: assembly lines and material handling equipment
• Construction industry: concrete mixers and hoists
• Manufacturing industry: conveyor systems and industrial equipment
• Oil and gas industry: drilling equipment and pumpjacks
• Pharmaceutical industry: tablet presses and capsule filling machines
• Solar energy industry: solar tracking systems and solar panels
• Wastewater treatment industry: mixers and clarifiers

Structure

• Housing: Provides a protective covering for the gearbox components
• Input shaft: Transfers power from the motor to the gearbox
• Worm gear: Drives the worm wheel to reduce speed and increase torque
• Worm wheel: Transfers power to the output shaft
• Output shaft: Transfers power from the gearbox to the driven equipment

Installation

The performance of the Worm Reducer-Replacement of Fenner Series C Helical Worm Gearbox Shaft Mounted Reducer-with Flange Double/Triple Reduction 870 depends on the correct installation, lubrication, and maintenance.

Shaft Mounting

Ensure that the shaft of the gear unit and the gearbox hole are clean and free of burrs. Apply a sufficient amount of lubricating oil to the shaft and hole to help with assembly and prevent friction corrosion. Slide the unit onto the drive shaft and install the key.

Foot Mounting

Mount the equipment securely on a sturdy structure. Install the output extended shaft as required. The connection between the shafts should use flexible couplings, and the deviation of the shafts should be within the range of the couplings. When installing pulleys or sprockets on two shafts, install them as close as possible to the gearbox. Do not hit the shaft when installing or removing the transmission components, as this can damage the bearings.

Lubrication and Maintenance

Lubrication: Size 870 and 871 gearboxes are lifetime lubricated but not for use in explosive environments. All other sizes of gearboxes require oil changes according to the working temperature of the equipment. New gearboxes should have half of the oil changed after working for 1000 hours or one year or at the end of their service life.

Maintenance: Regular maintenance is required to ensure the performance and longevity of the Worm Reducer-Replacement of Fenner Series C Helical Worm Gearbox Shaft Mounted Reducer-with Flange Double/Triple Reduction 870. The maintenance procedures may include cleaning, oil change, gear inspection, and bearing replacement.

Possible Issues and Solutions

Possible Issues	Causes	Solutions
Excessive noise	Worn gears, misaligned shafts, or insufficient lubrication	Replace gears, realign shafts, and lubricate the gearbox
Leaking oil	Loose fittings, damaged seals, or worn bearings	Tighten fittings, replace seals, and replace bearings
Overheating	Blocked ventilation, overloading, or insufficient lubrication	Clean ventilation, reduce load, and lubricate the gearbox
Reduced efficiency	Worn gears, misaligned shafts, or insufficient lubrication	Replace gears, realign shafts, and lubricate the gearbox
Vibration	Misaligned shafts or unbalanced loads	Realign shafts or balance loads
Loss of power	Damaged gears or worn bearings	Replace gears or bearings
Misaligned output shaft	Worn bearings or misaligned shafts	Replace bearings or realign shafts
Abnormal vibration	Worn gears or bearings	Replace gears or bearings

Fenner Helical Worm Gearbox Replacement

Our company offers a replacement for the Fenner brand helical worm gearbox that is of high quality and competitively priced. The advantages of our replacement product include:

• Interchangeable in size with products from other manufacturers
• Highly efficient and energy-saving direct-drive device
• Easy installation and replacement of motors with innovative motor adapter with standard IEC interface
• Oil-free sealed reducer prevents oil leakage during motor disassembly
• Multiple mounting options, such as base, flange or shaft mounting

We would like to emphasize that our products are replacement parts and not original equipment manufacturer parts. If you require original equipment manufacturer parts, please contact the original supplier for purchase. We also welcome customers to provide drawings or samples for customized products.

Motors for Worm Gear Reducers

Worm gear reducers and electric motors are important components in industrial equipment. The performance of the gearbox is closely related to the motor's output power, speed, and load capacity. Therefore, careful selection and matching of the motor are necessary to ensure the overall performance of the equipment.

Our company not only provides various worm gear reducers, but we also offer a wide range of electric motors for customers to choose from. We have a professional team that can provide customized solutions according to your specific requirements, ensuring the best performance and longevity of your equipment.

About HZPT

We are a comprehensive transmission equipment manufacturer integrating research and development, manufacturing, and sales of speed reducers. With over 20 years of experience in the design, production, manufacture, and sales of gearboxes, we have served customers in Europe, America, Africa, Asia, and other regions, winning the trust of the market.

Our consistent mission and vision over the years have led us to introduce advanced production equipment and testing equipment at home and abroad. We employ industry professionals and technicians to carry out innovative research and development and manufacturing. We use standardized production management methods to strictly control every aspect of reducer production. Over the years, we have provided customers with high-quality, high-energy-efficiency, and high-stability products.

Our gearboxes are widely used in various industries, including the equipment industry, food industry, car washing industry, packaging industry, transmission industry, automation industry, solar energy industry, and many others. We are dedicated to providing our customers with the highest quality products, competitive prices, and excellent customer service.

Q&A

1. What is the transmission ratio of the Worm Reducer-Replacement of Fenner Series C Helical Worm Gearbox Shaft Mounted Reducer-with Flange Double/Triple Reduction 870?

   The transmission ratio of the Worm Reducer-Replacement of Fenner Series C Helical Worm Gearbox Shaft Mounted Reducer-with Flange Double/Triple Reduction 870 is from 8:1 to 16,000:1, with the highest torque of 10,000Nm.

2. What are the applications of the Worm Reducer-Replacement of Fenner Series C Helical Worm Gearbox Shaft Mounted Reducer-with Flange Double/Triple Reduction 870?

   The Worm Reducer-Replacement of Fenner Series C Helical Worm Gearbox Shaft Mounted Reducer-with Flange Double/Triple Reduction 870 is suitable for various industrial applications, including the food industry, automotive industry, construction industry, manufacturing industry, oil and gas industry, pharmaceutical industry, solar energy industry, and wastewater treatment industry, among others.

3. What is the advantage of the replacement for the Fenner brand helical worm gearbox offered by our company?

   Our replacement for the Fenner brand helical worm gearbox is of high quality and competitively priced. It is interchangeable in size with products from other manufacturers, highly efficient and energy-saving, and has multiple mounting options. We also welcome customers to provide drawings or samples for customized products.