Mini Round Baler

Top Manufacturer of Mini Round Balers

HZPT Machinery Co., Ltd. was built in 1989 to produce agricultural machinery. It develops step by step. 2005 developing PTO wood chipper and diesel wood chipper. soon, the diesel wood chippers are well sold to the world. At the same time, other tractor attachments were developed, such as finish mowers, slashers, road sweepers, and snow blowers. 2009 through it was a hard time all over the world, but two important things made us boom up —OEM road construction machines. and, most importantly, developing the mini round baler. After one year of testing, in 2010, it was brought to market and quickly became a success. the first year, over 200 units are exported. 2012 over 500 units are exported. rotary rake,finger wheel rake and bale wrapper were made into the haying machines family. 2013 because of the demand of development, two workshops came into service. disc mower is sent to market, and the first order is over 100 units. We got a CE certificate for the Wood chipper WC-8, Diesel wood chipper DWC-22, DWC-40, disc mower, hay rake, round baler, and bale wrapper. 2014 sales volume over $5 million. amount of products: over 2300 units of mini round balers; over 500 units of disc mowers. Over 600 units of rotary hay rakes and finger wheel rakes. Over 400 units of diesel wood chippers. at the end of 2014, we developed a larger round baler and tested it successfully. it was promoted in 2015. this makes us the No.1 manufacturer of haying machines and diesel wood chippers in China.

3 products lines: haying machines—disc mower, rotary hay rake, finger wheel rake, large round baler, mini round baler, bale wrapper; woodworking machines–PTO wood chipper, diesel wood chipper, log splitter; 3PT attachments for tractor—front end loader, backhoe, snow blower, road sweeper and etc.

What is the Mini Round Baler?

A mini hay round baler is a compact agricultural machine used for the baling of hay into round bales. It is designed for small-scale farmers or individuals who have limited acreage and need to harvest and store their own hay. The mini hay round baler offers a convenient and efficient way to turn loose hay into compact, manageable bales that are easier to handle, transport, and store.

The mini hay round baler typically consists of a pickup mechanism, a baling chamber, a twine or net wrapping system, and a control panel. The pickup mechanism is responsible for gathering the loose hay from the ground or windrow and transferring it into the baling chamber. The baling chamber compresses the hay, forming it into a cylindrical shape, and then applies twine or net wrap to secure the bale.

One of the key advantages of a mini hay round baler is its portability and maneuverability. These machines are compact and can be easily towed behind a small tractor or even an ATV (All-Terrain Vehicle), allowing farmers to access tight spaces or navigate uneven terrain. They are ideal for small farms, hobby farms, or operations with limited equipment capacity.

Mini hay round balers typically produce bales with a diameter ranging from 30 to 60 inches (76 to 152 cm) and a weight between 50 to 200 pounds (23 to 91 kg), depending on the specific model and settings. These bales are convenient for storage, as they can be stacked or rolled, and they provide protection against weather elements such as rain and sun damage.

Mini Hay Round Baler
Mini Hay Round Baler

Structural Parts of Mini Round Baler

A mini round baler is a compact agricultural machine used for collecting and compacting cut crop materials into small, manageable round bales. This equipment is particularly suited for small farms or fields where space is limited or where smaller bales are preferred for ease of handling. Understanding the structural parts of a mini round baler is crucial for operation, maintenance, and troubleshooting. Here's an overview of its key components:

1. Pickup: The pickup is located at the front of the baler and consists of tines or teeth that gather the crop material from the ground and feed it into the baler.

2. Reel: The reel is a rotating mechanism equipped with tines or fingers that help guide and feed the crop material from the pickup into the baling chamber.

3. Baling Chamber: The baling chamber is the central part of the baler where the crop material is compressed and formed into a round bale. It typically consists of a series of belts or rollers that compress the material as it passes through the chamber.

4. Belts/Rollers: Belts or rollers are used in the baling chamber to compress the crop material and form it into a tight round bale. These belts or rollers move in synchronization to ensure proper bale formation.

5. Bale Density Control: Mini round balers often have a mechanism to adjust the density or tightness of the bales. This control allows the operator to customize the bale density based on the specific requirements.

Mini Hay Round Baler

6. Twine/Net Wrap System: To secure the bale and prevent it from unraveling, mini round balers use either twine or net wrap systems. Twine is typically threaded through the bale while it is being formed, or a net wrap system wraps the bale with a netting material.

7. Bale Ejection System: Once the bale is formed and secured, it needs to be ejected from the baler. Mini round balers may have a rear-mounted or side-mounted bale ejection system that pushes or drops the bale out of the baler.

8. PTO (Power Take-Off): Mini round balers are usually powered by a tractor's power take-off (PTO) shaft. The PTO transfers power from the tractor to the baler's internal mechanisms, enabling it to operate.

9. Frame and Chassis: The frame and chassis provide the structural support for the mini round baler. They are designed to withstand the stresses and forces encountered during baling operations.

10. Wheels and Axles: Mini round balers are often equipped with wheels and axles to facilitate easy transportation and maneuverability in the field.

How Does the Mini Round Baler for Hay Work?

A mini round baler for hay is a compact piece of agricultural machinery designed to efficiently collect and compress cut hay into small, manageable round bales. These machines are particularly favored by small-scale farmers or those with limited storage space. Here's a simplified explanation of how a mini round baler works:

1. Cutting and Collection

  • Before baling begins, hay is cut and left in the field to dry. Once it has reached the appropriate moisture level, the mini round baler is driven over the rows of dried hay.
  • The pickup mechanism at the front of the baler, which consists of rotating tines or fingers, lifts the hay from the ground and feeds it into the bale chamber.

2. Forming the Bale

  • Inside the bale chamber, the hay is rolled into a round shape. The chamber is typically fixed in size, determining the dimensions of the finished bale. As more hay is fed into the chamber, the existing material is compacted and rolled continuously until a dense, round bale is formed.
  • The density control system allows the operator to adjust the pressure applied to the hay, affecting how tightly the bale is compacted. This is important for maintaining the quality of the hay and ensuring the bales are durable and easy to handle.
Mini Hay Round Baler

3. Wrapping the Bale

  • Once the bale reaches the desired size and density, the baler wraps it with twine or netting to hold its shape. The wrapping mechanism involves spools of twine or net that are automatically fed around the bale, with cutters to sever the material once the bale is fully wrapped.
  • Some balers use a twine tying mechanism that knots the twine to secure it, while others may use a net wrap system that covers the entire bale more quickly.

4. Ejecting the Bale

  • After the bale is securely wrapped, the tailgate of the baler (located at the back of the bale chamber) opens, allowing the finished bale to be ejected onto the ground. This process is typically controlled hydraulically.
  • The operator then moves the baler forward to clear the ejected bale and closes the tailgate to start forming the next bale.

5. Repeat the Process

  • The baler continues to collect, form, wrap, and eject bales as it moves across the field until all the hay has been processed.
Mini Hay Round Baler Working Principle

Intall the Mini Round Baler to Compact Tractor

Installing a mini round baler to a compact tractor involves a few steps to ensure proper attachment and safe operation. Here is a general guide on how to install a mini round baler to a compact tractor:

(1) Match Compatibility: Before installing the mini round baler, ensure that it is compatible with your specific compact tractor. Check the baler's specifications, including the required PTO power, hitch category, and weight capacity, and compare them to your tractor's specifications. Make sure the baler's hitch matches the tractor's hitch category.

(2) Position the Tractor: Park the compact tractor on a level surface and engage the parking brake. Ensure that the tractor is turned off and the ignition key is removed.

(3) Align the Baler: Position the mini round baler behind the tractor, aligning the baler's hitch with the tractor's hitch. The baler's hitch should be at an appropriate height to match the tractor's hitch. Some balers have adjustable hitch heights, so make the necessary adjustments if required.

(4) Attach the Lower Hitch: Lower the tractor's 3-point hitch arms and align them with the baler's lower hitch points. Attach the lower hitch pins to secure the baler to the tractor. Make sure the pins are properly inserted and secured with suitable retaining clips or latches.

 

(5) Connect the PTO Shaft: Locate the power take-off (PTO) shaft on the tractor, usually located at the rear. Align the PTO shaft splines with the baler's PTO input shaft. Slide the PTO shaft onto the baler's input shaft until it engages properly. Secure the shaft with a suitable locking device, such as a shear bolt or a locking collar, according to the manufacturer's instructions.

(6) Adjust Stabilizers: Some mini round balers have stabilizer arms or chains that help stabilize the baler during operation. Adjust the stabilizers to provide proper support and prevent excessive movement or swaying of the baler.

(7) Check Connections: Before operating the baler, double-check all connections, including the hitch, PTO shaft, and stabilizers. Ensure that everything is securely fastened and properly aligned. If any adjustments are needed, make them accordingly.

(8) Test Operation: With the baler properly installed, start the tractor and engage the PTO. Observe the baler's operation to ensure that all components are functioning correctly. Check for any abnormal noises or vibrations. If any issues are detected, immediately turn off the tractor and address the problem before proceeding.

Mini Hay Round Baler
Mini Hay Round Baler

Common Applications of Mini Round Baler

Installing a mini round baler to a compact tractor involves a few steps to ensure proper attachment and safe operation. Here is a general guide on how to install a mini round baler to a compact tractor:

Mini round balers are versatile pieces of agricultural equipment that have become increasingly popular among small-scale farmers, hobbyists, and those with limited space. Their compact size and efficiency make them ideal for a variety of applications beyond just hay baling. Here are some common applications of mini round balers:

1. Hay Production: The most common use of mini round balers is for baling hay. They are perfect for small to medium-sized fields where larger equipment is impractical. Mini round balers can efficiently gather and bale dried grasses, making them ideal for small livestock farms.

2. Straw Baling: After harvesting grain crops like wheat, oats, or barley, the remaining straw can be baled using a mini round baler. Straw bales are useful for animal bedding, mulching, or even as a construction material in straw-bale construction.

3. Silage Production: Mini round balers can also be used to make silage bales from crops such as alfalfa, clover, or other forage crops. Special models equipped with a wrapping system can produce small, round silage bales that are perfect for feeding small herds of cattle, sheep, or goats.

Mini Hay Round Baler Applications

Agricultural PTO Shaft for Mini Round Baler

Agricultural PTO (Power Take-Off) shafts are an essential component for connecting and transferring power from a tractor to a mini round baler. The PTO shaft allows the rotational power generated by the tractor's engine to be transmitted to the baler's internal mechanisms, enabling it to operate. Choosing the right agricultural PTO shaft for a mini round baler involves considering several factors to ensure compatibility and safe operation. Here are some key considerations to help you select the appropriate PTO shaft:

(1) PTO Shaft Category: PTO shafts are available in different categories, such as Category 1, Category 2, and so on. Determine the category of PTO shaft required for your specific mini round baler by referring to the baler's specifications or the manufacturer's guidelines. Ensure that the PTO shaft category matches the hitch category of your tractor.

(2) Length and Adjustability: Measure the distance between the tractor's PTO output shaft and the baler's PTO input shaft to determine the required length of the PTO shaft. Select a shaft that offers adjustable length or telescoping capabilities to accommodate the varying distances based on your tractor and baler setup.

(3) Spline Size and Type: Check the specifications of both the tractor's PTO output shaft and the baler's PTO input shaft to identify the required spline size and type. The PTO shaft you choose should have the correct spline size and type to ensure a proper and secure connection between the tractor and the baler.

Mini Hay Round Baler

(4) Rotation Direction: Ensure that the PTO shaft's rotation direction matches the requirements of your mini round baler. Some balers may require clockwise rotation, while others may require counterclockwise rotation. Verify this information in the baler's documentation or consult the manufacturer to select a PTO shaft with the appropriate rotation direction.

(5) Safety Features: Consider safety features such as shear bolts or slip clutches that protect the PTO shaft and the operator in the event of a sudden increase in resistance or overload. These safety mechanisms help prevent damage to the tractor and baler and reduce the risk of injury.

Mini Hay Round Baler

(6) Guarding: Confirm that the PTO shaft you choose is compatible with the guarding or shielding requirements of your mini round baler. The shaft should have provisions for attaching the necessary protective guard or shielding to ensure operator safety during operation.

Common Troubleshooting of the Mini Round Baler

Troubleshooting common issues with a mini round baler can help keep it running efficiently and extend its lifespan. Here are some typical problems encountered with mini round balers and suggested solutions:

1. Baler Not Starting or Operating

  • Causes: Insufficient power supply, PTO shaft not properly connected, electrical faults.
  • Solutions: Check the tractor's power output and ensure it meets the baler's requirements. Verify that the PTO shaft is correctly attached and that all electrical connections are secure and intact. Inspect fuses and replace if necessary.

2. Irregular Bale Shape or Size

  • Causes: Uneven feeding, incorrect baler settings, worn or damaged parts.
  • Solutions: Adjust the baler to ensure even feeding of material into the chamber. Check the baler settings for bale size and density and adjust according to the manufacturer's guidelines. Inspect for and replace any worn or damaged parts that may affect bale formation.

3. Bale Ejection Issues

  • Causes: Obstructed ejection path, malfunctioning ejection mechanism, incorrect moisture content.
  • Solutions: Clear any blockages in the ejection path. Inspect the ejection mechanism for damage or wear and repair or replace as necessary. Ensure the crop moisture content is within the recommended range for baling.

4. Excessive Twine Breakage or Wrapping Problems

  • Causes: Incorrect twine tension, damaged or worn twine feeding components, using the wrong type of twine.
  • Solutions: Adjust the twine tension according to the crop type and conditions. Check and replace any damaged or worn parts in the twine feeding system. Make sure to use the correct twine type as recommended by the baler manufacturer.

5. Frequent Jamming

  • Causes: Overloading, feeding too quickly, debris or foreign objects in the baler.
  • Solutions: Feed the baler at a consistent, appropriate rate to prevent overloading. Regularly inspect and clean the baler to remove any debris or foreign objects that could cause jamming.

6. Poor Bale Density

  • Causes: Incorrect pressure settings, worn compression components.
  • Solutions: Adjust the compression settings to achieve the desired bale density. Inspect the compression components for wear and replace as necessary.

7. Increased Wear and Tear

  • Causes: Inadequate maintenance, improper use, misalignment.
  • Solutions: Follow the manufacturer's maintenance schedule, including regular lubrication and part checks. Use the baler as intended and avoid harsh operating conditions. Check for and correct any misalignments in the baler mechanism.
Mini Hay Round Baler
Mini Hay Round Baler
Mini Hay Round Baler

Why Choose HZPT's Mini Round Baler?

Our main products are PTO shafts, agricultural gearboxes, flail mowers, lawn mowers, sickle bar mowers, rotary mowers, rotary tillers, land levelers, , furrow ploughs, hay rakes, disc harrows, disc blades, , , potato planters, potato harvester, corn seeder, wheat seeder, vegetable seeder, post hole diggers, boom sprayers, agricultural subsoiler, agricultural trailers. The above series of products are complete in specifications, excellent in performance, and reliable in quality. Our products are sold all over the country and are exported to many countries and regions in Europe, America, Africa, the Middle East, and Southeast Asia all year round.

Professionalism

HZPT Agricultural Machinery Co., Ltd. prides itself on its professionalism. We have a dedicated team of experts who are committed to providing the best quality products to our clients. Our team is continually researching and developing new technologies to improve our products, ensuring we stay at the forefront of the agricultural machinery industry.

International Certifications

We adhere to the highest international standards in our production processes. Our products are CE and ISO certified, ensuring they meet global quality and safety standards. This gives our clients the confidence in knowing they are purchasing a product that is reliable, safe, and of high quality.

Customized Services

We understand that each client has unique needs. That's why we offer customized services to meet the specific requirements of our clients. Whether you need a specific color for your baler or a certain PTO RPM, we can accommodate your needs. We strive to ensure our clients are satisfied with our products and services.

Production Facilities

We are equipped with advanced production facilities, including casting, forging, machining, heat treatment, and lacquering production lines. We use CAD computer-aided design system to ensure precision in our production processes. Our production technology is strong, and the equipment is advanced, ensuring we deliver high-quality products to our clients.

After-sales Services

We believe in providing exceptional after-sales services to our clients. We offer a 2-year warranty on our core components and provide technical support to our clients. We are committed to ensuring our clients get the most out of our products.

Mini Hay Round Baler Manufacturers

Othe Types of Agricultural Equipments

3 products lines: haying machines—disc mower, rotary hay rake, finger wheel rake, large round baler, mini round baler, bale wrapper; woodworking machines–PTO wood chipper, diesel wood chipper, log splitter; 3PT attachments for tractor—front end loader, backhoe, snow blower, road sweeper and etc.
Hay Square Baler
Silage Harvester
PTO Wood Chipper
Diesel Wood Chipper
Large Round Baler
Round Hay Bale Wrapper

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